How to do a re-manufactured samsung toner:
Our product pages :
samsung TonerTools1.Small flat blade screwdriver
2.Philips screwdriver number 2
3.Small needle nose pliers (for fuse replacement)
SuppliesCotton swabs
99% isopropyl Alcohol
Conductive Grease
Replacement Drum
Replacement fuse
Toner
step 1 :
Having the handle of the cartridge facing
you remove two Philips screws one from
each side on the top of the cartridge.
step 2:
Grab the top of the cartridge that has the
instruction label on it with both hands. Pull
the cartridge top up and back towards
yourself to remove. This is the waste hopper
section of the cartridge and as it is
removed may leak some toner. Turn the
waste hopper over and place on the table
with label facing down.
step3:
Place the toner hopper aside and protect
from light.
step4:
Take the waste hopper with the wiper
blade facing you remove two Philips
screws one from each side of the wiper
blade. Lift the blade straight up from the
waste hopper and visually inspect for
damage. Clean the blade with compressed
air and clean lint free cloth. Set
blade aside.
step 5:
Clean the remaining waste
toner from the waste hopper
using a vacuum or compressed
air. Careful not to damage the
retaining blade in the waste
hopper, opposite the wiper
blade that was removed.
Inspect the retaining blade after
cleaning to insure that it is
straight and not damaged.
step6:
Taking the wiper blade that is to
be installed pad the blade with
padding powder. Reinstall the
blade using two Philips screws
one on each side of the blade.
Place completed waste hopper
aside.
Set the toner hopper with the
long handle towards your right
and remove two Philips screws
that are holding the end cap in
place.
step7:
Using a small flat blade screwdriver pry
the end cap off carefully. The end caps
contain the drum axles.
step8:
Rotate the cartridge so that the opposite
end is facing you with the handle of the
cartridge to the left. Remove two Philips
screws that are holding the end cap in
place. Using a small flat blade screwdriver
pry the end cap off carefully.
step9:
Rotate the cartridge so that the handle of
the cartridge is facing you. Grasp the PCR
shaft and slide it towards your left to
remove it from the right PCR saddle. To
remove the PCR from the left PCR saddle,
lift the PCR up on the right side to clear
movement and move towards the right to
remove the PCR.
step10:
Remove the drum by pushing up on the
helical gear with your finger enough to
grab the entire gear. Pull the drum away
slightly from the opposite side and lift
completely out. Set the drum aside in a
protective area.
step11:
Rotate the cartridge so that the handle is
facing towards your left and remove the fill
plug from the end cap. Clean out all
remains of toner from the inside of the
toner hopper. Place the fill plug aside for
later.
step12:
On the cartridge end that contains the fill
plug and electrical contacts, push up the
wire that contacts the developer roller
shaft. Release the clip that holds the black
contact support plate by pushing the tab
in from the outside of the cartridge. Gently
pull forward on the plate to remove.
step13:
Remove the developer roller drive gear
from the developer roller using a small flat
blade screwdriver to push with. The center
idle gear in the gear train is loose and
can fall off so take it off and place aside.
The smaller helical diameter teeth face
inward.
step14
Remove the developer roller by holding
the metal shaft on either end and pulling
upward.
step15
Start by placing the cartridge with the cartridge handle facing you and the handle extended outward. Remove two Philips screws one from each side of the Dr. Bar.Lift carefully from the left side up off the location pin just enough to clear it.
Holding the Dr. Bar steady work towards the right and lift straight up off the locator pin and back towards you. This will allow the electrical contact wire to rest in the tab slot of the cartridge. Clean with 99% Isopropyl alcohol and a lint free cloth.
step16
Clean the toner hopper area which includes the toner feed roller, developer roller recovery blade, sealing felts, PCR saddles and toner tank area. Be very careful
not to damage these parts by using too strong of an air flow.
step17
Place the cartridge with the cartridge handle facing you and the handle extended outward. On the right side push the electrical contact wire forward and to the
right to rest just out of the way of the Dr. Bar so that you can install the blade. Install the
blade by lining up the location
pins on each side and coming
straight down. Hold in place by
inserting the two Philips screws
one on each side of the Dr. Bar.
Move the electrical contact wire
back into position.
step18
Holding the developer by the
shaft on each side position and
install the developer roller. Push
down with just a little pressure
to set and replace the developer
roller idle and drive gear.
step19
Moving to the electrical contact
end of the cartridge push the
electrical contact wire up out of
the way and replace the black
contact support plate by pushing
the black contact support
plate in until it latches. Bring the
electrical contact wire down
and in contact with the metal
shaft end of the developer roller.
step20
Now fill the toner into the toner
hopper and replace the fill plug.
step21
Place the cartridge with the cartridge handle
facing you and the handle extended
outward. Place the new OPC drum into the cartridge
with the helical gear to your right.
step22
With the longer shaft of the PCR on your
left side install the shaft into the left side
PCR saddle enough so that you can clear
the right side of the cartridge. Pull the
right side saddle up enough so that you
can push the PCR towards your right and
into the saddle until it stops. Place a little
conductive grease on contact of PCR
saddle before installing.
step23
Set the toner hopper with the long handle
towards your right and install the end cap
and the two Philips screws to hold the end
cap in place.
Rotate the cartridge so that the opposite
end is facing you with the handle of the
cartridge to the left. Install the end cap
and the two Philips screws to hold the end
cap in place. Place a little conductive
grease on contacts as applicable.
Place the cartridge with the cartridge handle
facing you and the handle extended
outward. Taking the waste hopper with the
label up and embossed arrows pointing
away from you place the tabs on each
side into the slots and tilt forward. Hold in
place using Philips screws one on each
side.
step23
Replace the fuse. The fuse is located on
the right side of the cartridge with the cartridge
handle facing away from you. The
fuse is blown when installed into the printer
to reset the counter/flag
Our product pages :
samsung Toner
